Process Engineer – Aerospace Electronics Manufacturing

About the Role

We are seeking a hands-on Process Engineer to support the manufacture of IPC Class 3 printed circuit board assemblies for aerospace applications. This position develops, validates, and improves manufacturing processes to deliver consistent workmanship, reliable products, and efficient production.

Working closely with Production, Quality, Engineering, and Program Management, you will resolve manufacturing issues, strengthen process controls, and ensure assemblies meet customer drawings, specifications, and applicable workmanship requirements. Success requires strong technical judgment, attention to detail, and an active presence on the production floor.

What You’ll Do

Support daily production: Troubleshoot equipment programming, process setups, tooling, manufacturing instructions, and line stoppages to resolve issues and reduce downtime.

Develop and control manufacturing processes: Establish and maintain repeatable processes for solder paste printing, SMT placement, reflow, through-hole assembly, selective and wave soldering, cleaning, and conformal coating, as applicable.

Ensure Class 3 workmanship: Develop processes that meet IPC J-STD-001, IPC-A-610 Class 3, and customer requirements, including the J-STD-001 Space/Military Addendum when contractually required.

Prepare builds for production: Conduct manufacturing readiness reviews to verify drawings, bills of materials, programs, tooling, routings, and manufacturing process instructions are complete, accurate, and at the correct revision.

Validate setups and process changes: Establish documented operating parameters, develop and verify thermal profiles, support first article inspections, and confirm process readiness before production release.

Maintain clear documentation: Create and update manufacturing process instructions, setup sheets, process specifications, and work instructions that operators can follow consistently.

Manage production tooling: Design, specify, qualify, and maintain stencils, solder pallets, fixtures, and other tooling needed to protect assemblies and achieve repeatable results.

Improve quality and yield: Analyze inspection, test, defect, and rework data; lead root cause investigations; and implement corrective actions with documented effectiveness checks.

Strengthen process discipline: Support material and serial number traceability, revision control, electrostatic discharge protection, foreign object debris prevention, moisture-sensitive component handling, and contamination controls.

Train and support operators: Provide practical technical guidance on approved methods, critical process parameters, workmanship expectations, and changes to manufacturing instructions.

Collaborate across teams: Support new product introduction, design for manufacturability reviews, engineering changes, failure analysis, and controlled rework activities in coordination with Quality.

Support continuous improvement and audits: Improve yield, cycle time, and process capability while maintaining product reliability, documentation, and compliance with the company’s quality management system.

What We’re Looking For

Bachelor’s degree in Manufacturing, Mechanical, Electrical, Industrial Engineering, or a related technical field, or equivalent relevant experience.

Hands-on experience supporting printed circuit board assembly manufacturing, including SMT, reflow, through-hole, and selective or wave soldering.

Working knowledge of IPC J-STD-001 and IPC-A-610 Class 3 requirements.

Ability to interpret engineering drawings, assembly documentation, bills of materials, and customer specifications.

Strong troubleshooting and analytical skills, including root cause analysis, corrective action, and data-based process improvement.

Experience creating clear manufacturing instructions and maintaining controlled process documentation.

Strong communication skills and the ability to work effectively with operators, technicians, engineers, and Quality personnel.